FlowPatch Repair Deep Fill Grade

Vendor: Virtus Resins
FlowPatch Repair Deep Fill Grade is a three-component solvent free high strength epoxy repair mortar. The aggregate grading allows easy application with hand tools from 50 mm down to approximately...

Available

With VAT: £119.04 | Without VAT:
£99.20
Size

FlowPatch Repair Deep Fill Grade is a three-component solvent free high strength epoxy repair mortar. The aggregate grading allows easy application with hand tools from 50 mm down to approximately 10 mm providing a well compacted impermeable repair with excellent resistance to abrasion, chemical attack and virtually no shrinkage.

APPEARANCE

Smooth impervious surface with a grey ‘concrete’ colour.

Typical Uses

Repairs to damaged concrete floors, pre-cast concrete units, spalled joint arises, kerbstones, damaged steps etc. Can be also be used to form falls.

FEATURES

  • High strength for heavy wear areas
  • Easily applied using hand tools
  • Fast curing
  • Impermeable and non-dusting
  • Solvent free
  • Good chemical resistance

PACK SIZE

18 kg comprising a resin, hardener and filler component.

Cure Schedule @ 20°C

Working life of full packs = 30 minutes*

Foot traffic = 4 hours

Heavy duty traffic = 6 hours.

Full mechanical and chemical cure = 7 days.

* Usable working life of material following mixing and immediate spreading as per the application instructions. Using material after working life has expired will result in trowlling becoming difficult and a reduction in adhesion. These times can vary due to prevailing site conditions. And are given as a guide only. At lower temperatures curing times will be extended and below 10 °C curing will be extremely slow or may stop.

Coverage : Apply at approximately 2 kg/m2m per 1 mm thickness.

COLOURS

Concrete grey

STORAGE

Materials should be kept dry and stored in a weatherproof building maintained at 15 °C to 25 °C on pallets and away from walls. Consignments should be used in order of batch number. Protect from frost.

Shelf Life *

12 months if stored in accordance with the above recommendations.

Mixing

FlowPatch Repair Deep Fill Grade consists of three pre-proportioned components. Under no circumstances should part mixing of units be carried out. Materials should be stored at 15 ºC to 25 ºC for a minimum of 8 hours prior to use.

Thoroughly re-mix the resin until consistent colour and pour the entire contents of the resin and hardener components into a suitable mixing vessel taking care to ensure that the bottom and sides of the containers are thoroughly scraped. Mix using a mortar stirrer fitted to a high torque, low speed electric mixer (200 - 500 rpm) until homogeneous. Slowly add the filler component whilst mixing. When all the filler has been added, mix for a further 1 minute or until homogeneous. Use a spatula to scrape the sides and bottom of the vessel several times as unmixed material will result in uncured patches in the final repair. Alternatively, a forced action mixer may be used i.e. Creteangle or Mixal. Never mix by hand.

Application

Best results are obtained in warm conditions (minimum 10 °C). Place the mixed material onto the primed surface using a clean trowel ensuring that the mortar is worked well into the surface, edges and cracks. A smooth surface finish can be achieved using a steel float moistened with a very small amount of Flowsolve. The mortar should be applied in layers from 10 mm up to 50. For thicker sections, the surface of the under-layer should be roughened or scored to aid adhesion. Subsequent primer and mortar layers can be applied once the under-layer is firm enough to take the working pressure without distorting (approximately 6 hours @ 20°C).

Limitations: Do not proceed with application if atmospheric relative humidity is, or is anticipated to be >75% or if the surface temperature is <3 °C above the dew point. Application should not commence when the substrate temperature or the ambient temperature is, or is anticipated to be <10 °C during the application or within the curing period. The manufacture of FlowPatch Repair Fine Fill Grade is a batch process and despite close manufacturing tolerances, minor variations in shade may occur between batches.

Technical Datasheets

Flowpatch Technical Data Sheet

data sheet download


Safety Data Sheets


Flowpatch Hardener

data sheet download

Flowpatch Resin

data sheet download

Flowpatch Aggregate

data sheet download

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